As global food prices hit an all-time high in 2022, according to the Food and Agriculture Organization (FAO) of the United Nations, innovative solutions are more important than ever. This case study explores how a vegetable farm in Hokkaido, Japan, managed to boost production efficiency and cut costs by developing in-house automation. Hokkaido, known as the "Northern Sea Circuit," accounts for nearly a quarter of Japan’s arable land. It leads the nation in producing a variety of crops like wheat, soybeans, potatoes, sugar beets, onions, pumpkins, corn, raw milk, and beef. The farm we’re focusing on not only grows vegetables hydroponically but also owns a solar-powered greenhouse covering about 355,000 square feet. I recently had the chance to speak with the farm’s president about their equipment, which uses Oriental Motor products, and the journey toward "automating agriculture." --- **Behind the Scenes** “Automation was absolutely essential,” he emphasized. With just four to five employees, including himself, when he began in 2007, he knew that boosting productivity would require streamlining processes. The farm produces and ships between 12 to 24 types of vegetables annually, depending on the season. To achieve this, they implemented mobile planter beds for hydroponics culture, allowing for more efficient cultivation. Let’s take a closer look at how Oriental Motor products played a role in this transformation. --- **Motor Applications** One of the key innovations involved using World K Series single-phase AC gear motors to drive the mobile planter beds. These motors offer constant speed, easy wiring, and ingress protection. “I can’t imagine going back to the days before these machines,” the president admitted. These mobile beds cover over 30 meters to create work aisles, making operations smoother for workers. Instead of using rollers, which required laying down rails and presented challenges like tripping hazards and obstructed pathways, the AC motors provided a simpler solution. Another significant application was the automatic sieving wheel for removing debris. This machine uses BMU Series brushless gear motors and a dedicated driver, offering accurate speed regulation, easy setup, and ingress protection. Before this machine, employees had to manually remove roots and debris from harvested baby leaves and mix various types of leaves on a large desk—a labor-intensive task that often left workers exhausted. Now, the machine does it all effortlessly. The sieving wheel is powered by a single brushless gear motor, both dust and drip-proof, connected via a chain and sprocket system. The accompanying driver allows for easy speed adjustments, ensuring optimal performance. --- **The OM Experience** When asked why they chose Oriental Motor, the president explained, “Previously, I bought AC motors from other companies, but delivery times were unreliable, causing frequent headaches. Oriental Motor stood out due to its reasonable and dependable delivery schedules. Plus, their reputation for excellent after-sales service was reassuring.” He also noted the support from Oriental Motor’s sales engineers, who assisted from the design phase onward. “Their expertise made it straightforward to integrate Oriental Motor products into our systems,” he added. “Even compared to larger manufacturers, we’ve found it challenging to receive immediate support.” --- **Looking Into the Future** Reflecting on the future of agricultural automation, the president expressed his ambition to further streamline operations. For instance, they aim to automate the leaf reaper, which currently requires 144 hydroponic beds to be harvested manually each day. “Our goal is to make launching a profitable farming business accessible to anyone in a short timeframe,” he stated. In the realm of agricultural automation, numerous components—from harvesters to automated windows—can be driven by motors. Ensuring minimal downtime demands products with long lifespans, high performance, and robust ingress protection to maintain cleanliness, uptime, and profitability. --- **Recommended Products** For those interested in similar solutions, Oriental Motor offers two standout products: 1. **World K Series Single-Phase AC Induction Motors**: These motors are ideal for continuous duty and come with various gear ratios. They’re available in IP54 and IP67 ratings. 2. **BMU Series Brushless Motors & AC Input Drivers**: These motors feature multiple speed settings, closed-loop speed regulation, and advanced digital displays. They’re available in IP66 and IP77 ratings. Contact our team to explore how Oriental Motor can help optimize your agricultural operations! --- This case study highlights the transformative power of automation in agriculture. By leveraging Oriental Motor’s reliable products and expert support, this Hokkaido farm not only improved efficiency but also paved the way for others to follow suit.

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