Aluminum vs Stainless Steel Grills: Which One Should You Choose?

6 minute read | Grills

You’ve got a freezer full of top-quality grass-fed Kobe beef, and now you're pondering the age-old question: should you go with an aluminum or stainless steel natural gas grill? Ultimately, the choice boils down to personal preference. Both materials have their unique advantages and appeal, so it’s all about what resonates with you.

If you've done some research into the best gas-powered grills this year, you're likely already aware that both aluminum and stainless steel are excellent choices. They both look fantastic, cater to a variety of styles, and are resistant to rust. Moreover, grills made from either material come equipped with numerous desirable features. However, before diving into the pros and cons of each, let’s clarify what we’re discussing.

Understanding Aluminum & Stainless Steel Gas Grills

When we refer to a grill as being made of aluminum or stainless steel, we’re specifically talking about the exterior shell of the main cooking section – that is, the lid and base. Importantly, regardless of whether the grill is labeled as aluminum or stainless steel, key components such as the grates, burners, and other critical parts will always be made of stainless steel. This ensures durability and food safety, as stainless steel resists corrosion better than other materials.

The primary differences between aluminum and stainless steel grills lie in appearance, weight, and price. Aluminum grills typically have a matte finish, while stainless steel models boast a sleek, polished metallic look. Depending on your taste and outdoor decor, you can select the design that best matches your aesthetic. Regardless of the material, your grill will look great and perform admirably.

If you're installing a built-in barbecue grill that won't be moved often, either option works well and will withstand the elements. This is crucial if you can't store your grill during winter due to its fixed position. For long-term protection, we recommend using a weatherproof cover and ensuring proper enclosure for storage.

Stainless steel grills tend to be pricier because stainless steel is more challenging to work with. It requires intense heat treatment and is tougher to mold once cooled. Additionally, stainless steel offers superior resistance to impact damage. On the flip side, aluminum grills are easier to repair.

Both materials are corrosion-resistant, but stainless steel tends to hold up better under damp conditions over time. That said, proper maintenance will ensure your grill lasts for years, no matter which material you choose.

Common Features Across Aluminum & Stainless Steel Grills

As noted earlier, both types of grills incorporate stainless steel components such as grates and burners. This is vital because these parts come into direct contact with food, and corroded metal could release particles when heated. Using stainless steel for these surfaces ensures your safety and enhances the overall aesthetics of the grill.

Both aluminum and stainless steel grills come in various sizes and offer multiple mounting options. You can opt for a portable liquid propane grill on a wheeled cart, a permanently mounted grill on a pedestal, or an outdoor grilling countertop. The versatility allows you to customize your setup according to your space and needs.

Most grills made from either material include standard features like a 60-minute gas shut-off timer, drawers, shelves, storage compartments, warming racks, and match-free ignition systems. The 60-minute shut-off timer is particularly popular, making these grills ideal for shared spaces like apartment complexes. More importantly, it adds an extra layer of safety to your outdoor cooking experience.

In addition to these features, our grills come equipped with theft-resistant knobs and laser-etched instruction plates. These knobs provide added security in public areas, while the durable instruction plates ensure clarity and longevity.

Each type of grill comes in a variety of sizes and mounting options. We strongly encourage you to measure your intended installation area carefully to ensure compatibility. Proper planning helps avoid unnecessary hassle later on.

Maintenance Tips

Although both aluminum and stainless steel grills are highly durable and corrosion-resistant, regular upkeep is essential to keep them functioning optimally. Before and after each grilling season, as well as after seasonal storage, give your grill a thorough cleaning. Inspect all connections and hoses for signs of wear or damage. During routine checks, look for signs of pests, dirt, blockages, or physical harm. For more detailed guidance, refer to our articles on grill maintenance and safety.

Rest assured that here at AEI, we stock all the necessary barbecue grill parts and accessories to keep your grill running smoothly. Our designs prioritize ease of part replacement and repair. With clear instructions provided in the user manual, virtually any component can be replaced with minimal effort.

Planning Ahead for Winter

Summer might just be getting underway, but winter will arrive sooner than expected. Why not extend your grilling season with a natural gas or propane patio heater from AEI?

Even when the weather turns cooler, you'll still want to enjoy delicious meals prepared on the grill. Our infrared heaters are powerful, energy-efficient, and safe. They come in various sizes and mounting options, much like our grills.

With an AEI grill and heater combination, you'll become the star of your neighborhood gatherings!

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